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EV Battery Manufacturing Static and Contamination Control Solutions

Precision Static Control for Defect-Free Cells & Packs

Power the future with defect-free EV batteries. Simco-Ion, Technology Group’s advanced ionization and closed-loop static control systems protect performance, extend battery life, and improve manufacturing yield — from electrode coating to final pack assembly.

Key Application Areas

  • Slurry Preparation – Moisture intrusion, particle attraction in mixing tanks
  • Coating & Drying – Sub-micron contamination on active layers
  • Calendering – Embedded particles from high-pressure rolling
  • Slitting & Electrode Cutting – Metallic burrs and dust clinging to charged surfaces
  • Cell Assembly – Contamination between layers, reduced dielectric strength
  • Electrolyte Filling & Sealing – Uneven wetting from residual charges
  • Module Assembly – ESD damage to battery management systems (BMS)
  • Final Testing & QA – Latent defects affecting yield and long-term safety

Benefits of Static Control

  • Higher Yield: Prevent inclusions, misalignment, and latent shorts.
  • Improved Safety: Reduce ESD and thermal runaway risks.
  • Extended Battery Life: Maintain clean, stable interfaces for better energy retention.
  • Scalable Integration: From pilot lines to gigafactories.
  • Environmental: Reducing waste and scrap, improving energy efficiency, enabling cleaner production.
  • Governance: Meeting compliance standards (ANSI/ESD S20.20, IEC 61340-5-1, NFPA 77, UL) and maintaining traceable quality control.

Targeted Solutions for Critical Environments

Ionizing Blowers, Ionizing Bar, Ionizing Air Guns & Nozzles, Static Control Monitoring Systems, Instrumentation

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